Teledyne 701H Manuel d'utilisateur

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OPERATION MANUAL
MODEL 701H
HIGH PERFORMANCE
ZERO AIR GENERATOR
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Website: http://www.teledyne-api.com/
Copyright 2010 06712B DCN5875
Teledyne Advanced Pollution Instrumentation 08 December 2010
Vue de la page 0
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Résumé du contenu

Page 1 - ZERO AIR GENERATOR

OPERATION MANUAL MODEL 701H HIGH PERFORMANCE ZERO AIR GENERATOR © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIE

Page 2

viii 06712B (DCN5875) This page intentionally left blank,

Page 3 - REVISION HISTORY

06712B (DCN5875) 9 1 INTRODUCTION 1.1 Preface Teledyne API is pleased that you have purchased the Model 701H Zero Air System. The M701H is an excelle

Page 4

Introduction Teledyne API M701H High Performance Zero Air Generator 10 06712B (DCN5875) 1.2 Using This Manual This manual has the following data

Page 5 - SAFETY MESSAGES

06712B (DCN5875) 11 2 SPECIFICATIONS AND WARRANTY 2.1 Specifications Table 2-1: Specifications Parameter Specification Output 30 SLPM at 30 psig Max

Page 6 - CONSIGNES DE SÉCURITÉ

Specifications and Warranty Teledyne API M701H High Performance Zero Air Generator 12 06712B (DCN5875) 2.2 Warranty WARRANTY POLICY (02024D) (DC

Page 7 - TABLE OF CONTENTS

06712B (DCN5875) 3-1 3 GETTING STARTED This section provides instructions on the proper installation and power up of the M701H. Refer to Figure 3-1 f

Page 8 - APPENDIX B – Schematics B-1

Getting Started Teledyne API M701H High Performance Zero Air Generator 3-2 06712B (DCN5875) Figure 3-1: Instrument Layout

Page 9 - LIST OF TABLES

Teledyne API M701H High Performance Zero Air Generator Getting Started 06712B (DCN5875) 3-3 3.3 Front and Rear Panels Figure 3-2 and Figure 3-3 ill

Page 10 - 06712B (DCN5875)

Getting Started Teledyne API M701H High Performance Zero Air Generator 3-4 06712B (DCN5875) 3.4 Electrical And Pneumatic Connections All connect

Page 11 - 1 INTRODUCTION

Teledyne API M701H High Performance Zero Air Generator Getting Started 06712B (DCN5875) 3-5 5. “COOLING FAN” The rear panel cooling fan draws ai

Page 13 - 2.1 Specifications

Getting Started Teledyne API M701H High Performance Zero Air Generator 3-6 06712B (DCN5875) 2. Wait approximately 1 minute. 3. Turn on the M70

Page 14 - 2.2 Warranty

06712B (DCN5875) 4-1 4 OPTIONAL HARDWARE AND SOFTWARE This section includes descriptions of the hardware and software options available for the M701H

Page 15 - 3 GETTING STARTED

OPTIONAL HARDWARE AND SOFTWARE Teledyne API M701H High Performance Zero Air Generator 4-2 06712B (DCN5875) CAUTION GENERAL SAFETY HAZARD An M70

Page 16 - 3-2 06712B (DCN5875)

06712B (DCN5875) 5-1 5 OPERATION 5.1 Overview Refer to Figure 5-1, and Figure 5-2. The M701H dries and scrubs ambient air to produce zero air. The co

Page 17 - 3.3 Front and Rear Panels

Operation Teledyne API M701H High Performance Zero Air Generator 5-2 06712B (DCN5875) 2. The NO scrubber where NO is oxidized to NO2, then, the

Page 18 - 3-4 06712B (DCN5875)

Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-3 Figure 5-1: Pneumatic Diagram

Page 19 - 3.5 Power-Up

Operation Teledyne API M701H High Performance Zero Air Generator 5-4 06712B (DCN5875) Figure 5-2: Plan View

Page 20 - 3-6 06712B (DCN5875)

Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-5 5.2 Components This section describes the main components and

Page 21

Operation Teledyne API M701H High Performance Zero Air Generator 5-6 06712B (DCN5875) 5.2.5 Pressure Relief Valve The pressure relief valve is a

Page 22 - 4-2 06712B (DCN5875)

Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-7 5.2.8 Storage Tank The storage tank serves two functions. As

Page 23 - 5 OPERATION

06712B (DCN5875) i ABOUT THIS MANUAL This M701H High Performance Zero Air Generator operation manual is comprised of multiple documents as listed bel

Page 24 - 5-2 06712B (DCN5875)

Operation Teledyne API M701H High Performance Zero Air Generator 5-8 06712B (DCN5875) 5.2.11 Pressure Gauge The front panel-mounted pressure gau

Page 25 - 06712B (DCN5875) 5-3

Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-9 5.2.13 CO Scrubber The CO scrubber catalytically oxidizes CO

Page 26 - Figure 5-2: Plan View

Operation Teledyne API M701H High Performance Zero Air Generator 5-10 06712B (DCN5875)  Cycles the four-way valve of the Regenerative Dryer at

Page 27 - 5.2 Components

Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-11 Figure 5-3: Control Board Layout

Page 28 - 5.2.7 Check Valve

Operation Teledyne API M701H High Performance Zero Air Generator 5-12 06712B (DCN5875) 5.2.18 Dew Point Sensor The dew point sensor ensures tha

Page 29 - 5.2.10 Pressure Regulator

06712B (DCN5875) 6-1 6 MAINTENANCE 6.1 Schedule NOTE The operations outlined in this section are to be performed by qualified maintenance personnel

Page 30 - 5.2.12 Hydrocarbon Scrubber

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-2 06712B (DCN5875) 6.2 Cleaning 1. Occasionally, depending upon the local

Page 31 - 5.2.17 Controller

Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-3 6.4 Replacing The Charcoal Scrubber 1. Turn off the M701

Page 32 - 5-10 06712B (DCN5875)

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-4 06712B (DCN5875) 6.6 Replacing The CO Scrubber The CO scrubber is attache

Page 33 - 06712B (DCN5875) 5-11

Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-5 6.7 Replacing The Hydrocarbon (HC) Scrubber 1. Turn off

Page 35 - 6 MAINTENANCE

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-6 06712B (DCN5875) Observe that the LED starts blinking at 11.2 mV (300ºC)

Page 36 - 6.3 Checking The Tubing

Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-7 16. Place the bottom of the columns with two pads in the

Page 37 - Scrubber

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-8 06712B (DCN5875) Figure 6-1: Regenerative Dryer

Page 38 - 6-4 06712B (DCN5875)

Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-9 6.9 Changing The 4-Way Valve (in the Regenerative Dryer)

Page 39 - 06712B (DCN5875) 6-5

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-10 06712B (DCN5875) NOTE This procedure checks the majority of the componen

Page 40 - 6-6 06712B (DCN5875)

06712B (DCN5875) 7-1 7 TROUBLESHOOTING This section presents possible problems and their causes and solutions. Table 7-1: Troubleshooting Problem P

Page 41 - 06712B (DCN5875) 6-7

TROUBLESHOOTING Teledyne API M701H High Performance Zero Air Generator 7-2 06712B (DCN5875) Problem Probable Cause Corrective Action Screws s

Page 42 - 6-8 06712B (DCN5875)

Teledyne API M701H High Performance Zero Air Generator A Primer on Electro-Static Discharge 06712B (DCN5875) 8-1 8 A PRIMER ON ELECTRO-STATIC DIS

Page 43 - 6.11 Leak Check

A Primer on Electro-Static Discharge Teledyne API M701H High Performance Zero Air Generator 8-2 06712B (DCN5875) Table 8-1 : Static Generation V

Page 44 - 6-10 06712B (DCN5875)

Teledyne API M701H High Performance Zero Air Generator A Primer on Electro-Static Discharge 06712B (DCN5875) 8-3 Potentially damaging electro-sta

Page 45 - 7 TROUBLESHOOTING

06712B (DCN5875) iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or in

Page 46 - 7-2 06712B (DCN5875)

A Primer on Electro-Static Discharge Teledyne API M701H High Performance Zero Air Generator 8-4 06712B (DCN5875)  As long as my analyzer is pro

Page 47 - 06712B (DCN5875) 8-1

Teledyne API M701H High Performance Zero Air Generator A Primer on Electro-Static Discharge 06712B (DCN5875) 8-5  Always store sensitive compone

Page 48 - 8-2 06712B (DCN5875)

A Primer on Electro-Static Discharge Teledyne API M701H High Performance Zero Air Generator 8-6 06712B (DCN5875) 3. Open the casing of the anal

Page 49 - 06712B (DCN5875) 8-3

Teledyne API M701H High Performance Zero Air Generator A Primer on Electro-Static Discharge 06712B (DCN5875) 8-7  If you are at an anti-ESD work

Page 50 - Ground Point

A Primer on Electro-Static Discharge Teledyne API M701H High Performance Zero Air Generator 8-8 06712B (DCN5875) WARNING  DO NOT use pink-poly

Page 51 - Maintenance

A-1 APPENDIX A - SPARE PARTS Note Use of replacement parts other than those supplied by T-API may result in non-compliance with European standard

Page 52 - 8-6 06712B (DCN5875)

A-2 This page intentionally left blank. 06712B (DCN5875)

Page 53 - 06712B (DCN5875) 8-7

SPARE PARTS LISTM701HRef: 04825F (DCN5895)Part NumberDescription005960000 AKIT, EXPEND, 6LBS ACT CHARCOAL 005970000

Page 54 - WARNING

Recommended Spare Parts Stocking Levels M701HReference 07346A (DCN5895)1 2-5 6-10 11-20 21-30017960000 ASSY, FAN M701/M701H

Page 55 - APPENDIX A - SPARE PARTS

AKIT, EXPENDABLES KIT,M701HReference 07344A (DCN5895)005960000 AKIT, EXP, 6LBS ACT CHARCOAL 1005970000 AKIT, EXP, 6LBS PU

Page 56

iv 06712B (DCN5875) CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter

Page 57 - SPARE PARTS LIST

LEVEL 1 SPARES KITM701HRef: 07345A (DCN5895)Part NumberDescription03626000A Valve, 4-way, regenerative scrubber066180000 PCA, CONTROL BOARD, M701HCB00

Page 58

B-1 APPENDIX B - Schematics 06712B (DCN5875)

Page 59 - AKIT, EXPENDABLES KIT

B-2 This page intentionally left blank. 06712B (DCN5875)

Page 60 - LEVEL 1 SPARES KIT

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Page 61 - APPENDIX B - Schematics

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Page 63 - POPUMP0ON

11223344D DC CB BA ATitleNumber RevisionSizeADate: 10/11/2010 Sheet ofFile: N:\PCBMGR\..\06619-4B.SchDoc Drawn By:701/701H Controller Board (I/O)06

Page 64 - Teledyne API

11223344D DC CB BA ATitleNumber RevisionSizeADate: 10/11/2010 Sheet ofFile: N:\PCBMGR\..\06619-5B.SchDoc Drawn By:701/701H Controller Board (SENSOR

Page 65 - POHEATER0ON

06712B (DCN5875) v TABLE OF CONTENTS ABOUT THIS MANUAL ...

Page 66

vi 06712B (DCN5875) 5.2.15 Charcoal Scrubber....... 5-9 5.2.16

Page 67

06712B (DCN5875) vii LIST OF FIGURES FIGURE 3-1: INSTRUMENT LAYOUT.....................

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